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Aluminium Pressure Die Casting Capabilities

Metalcraft Industries provides aluminium pressure die casting, die design & development, machining support, and contract manufacturing for custom aluminium components. Our capabilities are structured to support customer-supplied dies, in-house tooling development, sample approval, and repeat batch production.

Our Capabilities

End-to-End Manufacturing Support for Aluminium Die Cast Components

Metalcraft Industries supports aluminium pressure die casting requirements from technical review and die development through to component production, machining, inspection, and dispatch.

We work with customers who need a dependable manufacturing partner for build-to-print aluminium die-cast components across electrical, automotive, industrial, lighting, telecom, utility, and general engineering applications.

Whether the requirement is for production using an existing die or for complete support from drawing to finished component, our capability structure is designed to support practical manufacturing needs with consistency and responsiveness. We also support export supply to international buyers.

What We Provide

Core Capabilities

Aluminium Pressure Die Casting

Production of custom aluminium die-cast components using 120 MT and 250 MT high pressure die casting machines for small-to-medium part requirements.

Die Design & Development

In-house die design and development support based on customer drawings, 3D files, samples, or technical requirements.

Machining & Secondary Operations

CNC machining, drilling, tapping, deburring, shot blasting, and coordinated finishing support to meet post-casting requirements.

Contract Manufacturing & Repeat Production

Build-to-print aluminium pressure die casting job work and repeat batch manufacturing for domestic and export customers.

Our Machines

Machine Capacity

Our HPDC setup is suitable for a wide range of small-to-medium aluminium die-cast components requiring repeatable production and practical tooling support.

120 MT HPDC Machine

For smaller precision components

Suitable for smaller aluminium die-cast components such as housings, covers, enclosure parts, brackets, and other compact custom parts.

250 MT HPDC Machine

For medium-size components

Suitable for medium-size aluminium die-cast components including larger housings, protective covers, enclosure bodies, and repeatable industrial-use parts.

Component suitability depends on part geometry, projected shot weight, tooling layout, and production requirements.

Component Types

Typical Component Types We Support

Our capabilities are best suited for small-to-medium aluminium die-cast components used in multiple industries and applications.

Housings
Covers
Enclosure bodies
Junction box components
Lighting housings
Machine-side covers
Industrial utility parts
Custom build-to-print components

We also support other component types that fit our machine capacity and production process. Buyers can share drawings or samples for feasibility review.

Materials

Aluminium Alloys We Work With

Alloy selection depends on the application, performance requirements, machinability, finish, and customer specifications.

We work with commonly used aluminium die casting alloys such as ADC12, A380, LM24, LM6, and related grades depending on component requirements.

Specific alloy suitability can be reviewed during requirement discussion and quotation.

Beyond Casting

Machining & Secondary Operations Support

To support customer requirements beyond casting, Metalcraft also provides machining and secondary operation support to move components closer to final-use condition.

CNC machining
Drilling
Tapping
Deburring
Shot blasting
Trimming
Dimensional finishing
Coordinated coating/finishing

Secondary operations are planned based on drawing requirements, tolerances, mating features, and end-use application.

Tooling

Tooling and Development Support

Metalcraft supports both production from customer-supplied dies and in-house die development for new aluminium die-cast components.

Our tooling support process is structured to help customers move from requirement review to die development, sample approval, and production with better clarity and coordination.

Feasibility review from drawing or sample
Die design support
Die manufacturing
Trial sample development
T1 sample approval process
Production readiness support

If you have a new component requirement, you can share your drawing, 3D file, or sample for review.

Quality

Production Discipline and Quality Support

Consistent production requires more than machine capacity. Our manufacturing approach includes process control, dimensional review, sample approval, and production-stage checks to support repeatability and customer confidence.

Drawing-based review before production
Sample approval before batch manufacturing
In-process inspection support
Final inspection before dispatch
Dimensional verification based on requirement
Packing and dispatch coordination
Best Fit

Who This Capability Setup Is Best For

Our capability structure is best suited for buyers looking for:

Custom aluminium die-cast component manufacturing
Build-to-print production
Job work / contract manufacturing
Die development support
Sample-based development
Machining and repeat batch production
Domestic or export-oriented supply
Process

How a Typical Requirement Moves Forward

01

Requirement Review

Share a drawing, 3D file, sample, or production requirement.

02

Feasibility & Quotation

We review geometry, alloy, tooling scope, machining needs, and production fit.

03

Tooling / Sample Development

If required, we support die development and sample approval before production.

04

Production & Dispatch

Once approved, we move into production, machining, inspection, packing, and dispatch.

Get Started

Discuss Your Aluminium Die Casting Requirement

If you are looking for a manufacturing partner for aluminium pressure die casting, die development, machining support, or repeat production, our team is ready to review your requirement.