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High Pressure Die Casting Services

Metalcraft Industries provides aluminium high pressure die casting services for custom components requiring repeatable production, practical tooling support, and dependable manufacturing execution. Our setup is suitable for small-to-medium aluminium die-cast parts across multiple industries and applications.

Our HPDC Service

Custom Aluminium High Pressure Die Casting for Production Requirements

High pressure die casting is used to manufacture aluminium components with good repeatability, production efficiency, and suitability for medium-to-high volume requirements. At Metalcraft Industries, this process supports custom component manufacturing for customers looking for build-to-print production, tooling support, and long-term supply.

We work with customers who need aluminium die-cast components such as housings, covers, enclosure bodies, lighting parts, industrial utility parts, and other custom components that fit our machine capacity and process range. View all our manufacturing capabilities.

Whether the customer provides an existing die or needs support from drawing review to tooling and production, our high pressure die casting setup is designed to support practical manufacturing requirements with responsiveness and consistency. Post-casting, we also offer CNC machining and secondary operations support.

Service Overview

What Our High Pressure Die Casting Service Includes

Custom Component Production

Build-to-print manufacturing of aluminium die-cast parts based on customer drawings, samples, or technical requirements.

Production from Existing Dies

Support for customers who already have dies and need a production partner for ongoing manufacturing.

Tooling-Linked Production Support

If tooling is required, we support die development and then move into sample and production stages.

Repeat Batch Manufacturing

Suitable for repeat production of aluminium die-cast components once design and tooling are approved.

Our Machines

HPDC Machine Capacity

Metalcraft currently operates 120 MT and 250 MT high pressure die casting machines suitable for small-to-medium aluminium die-cast components. Final suitability depends on part geometry, projected shot weight, tooling layout, and production requirements.

120 MT HPDC Machine

Best suited for smaller aluminium die-cast components

Clamping Force120 Metric Tonnes
Shot Weight Range0.3 kg – 1.2 kg
Ideal Wall Thickness1.5 mm – 3 mm
Best ForEnclosure parts, compact housings, covers, brackets, small custom components
AlloysADC12, A380, LM6

250 MT HPDC Machine

Best suited for medium-size aluminium die-cast parts

Clamping Force250 Metric Tonnes
Shot Weight Range0.8 kg – 3.5 kg
Ideal Wall Thickness2 mm – 5 mm
Best ForLarger housings, enclosure bodies, protective covers, industrial-use components, repeatable production parts
AlloysADC12, A380, LM24, LM6
Component Types

Typical Aluminium Die-Cast Components We Support

Our high pressure die casting setup is suitable for a broad range of custom aluminium components that fit our machine and tooling range. We also support aluminium alloy selection and quality inspection for all manufactured components.

Housings
Covers
Enclosure bodies
Junction box components
Lighting housings
Industrial utility parts
Compact brackets and support parts
Build-to-print custom aluminium die-cast components

If your component falls outside these examples, our team can review the drawing or sample for feasibility.

Process Benefits

Why High Pressure Die Casting Is Used

High pressure die casting is widely used for aluminium component production where repeatability, production efficiency, and consistency are important. It is especially suitable for custom parts that need to move from sample approval to batch manufacturing with a stable production process.

Suitable for repeat production
Good for small-to-medium aluminium components
Supports production efficiency for recurring requirements
Suitable for build-to-print manufacturing
Compatible with secondary machining and finishing support
Useful where dimensional consistency matters over repeat batches
Usage Scenarios

How Buyers Typically Use Our HPDC Service

Production from Customer-Supplied Die

Customers with an existing die can work with us for ongoing component production, machining support, and repeat supply.

New Component Development

Customers with a drawing, 3D file, or sample can work with us for feasibility review, die development, sample approval, and production.

Contract Manufacturing Support

Customers looking for a dependable aluminium pressure die casting partner can use our setup for build-to-print job work and repeat manufacturing.

Materials

Aluminium Alloys for HPDC Production

Material selection depends on the component application, performance requirements, machinability, finish expectations, and customer specifications.

We work with commonly used aluminium die casting alloys such as ADC12, A380, LM24, LM6, and related grades depending on the requirement.

Final alloy suitability can be reviewed during the quotation and technical review stage.

Quality

Production Discipline for Repeat Supply

High pressure die casting is most effective when supported by a structured production process. Metalcraft's approach includes technical review, tooling coordination, sample approval, production-stage checks, and dispatch support to help customers move toward stable repeat supply.

Drawing or sample review before production
Tooling review and production planning
Sample approval before repeat batches
In-process inspection support
Final inspection before dispatch
Packing and dispatch coordination
Best Fit

Best Fit for This Service

Our high pressure die casting service is best suited for customers looking for:

Custom aluminium die-cast components
Build-to-print manufacturing
Production using supplied dies
Die development linked to production
Repeat batch manufacturing
Domestic or export supply support
Process

How a High Pressure Die Casting Requirement Moves Forward

01

Requirement Review

Share your drawing, 3D file, sample, or production requirement.

02

Feasibility & Quotation

We review geometry, alloy, tooling scope, and machine suitability.

03

Tooling / Sample Stage

If required, die development and sample approval are completed before production.

04

Production & Dispatch

Once approved, we proceed with production, machining support if required, inspection, packing, and dispatch.

Get Started

Discuss Your High Pressure Die Casting Requirement

If you are looking for an aluminium high pressure die casting partner for custom components, tooling-linked production, or repeat manufacturing, our team is ready to review your requirement.